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Pacifichem and Corro CRP Pumps offer the best solution
to increase pump service life and reduce
spare component and pump maintenance costs.
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Overview:
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Pacifichem and
Corro CRP non-metallic chemical process
pumps are high quality robust pumps manufactured in
synthetic thermosetting corrosion and wear resistant
resin materials
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Materials of construction offer excellent performance &
service life on corrosive chemical & solvent
applications, including chemical based slurries that are
of a corrosive & erosive nature
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Cost effective alternative to exotic metal chemical
pumps (Alloy 20, Hastalloy, Titanium etc)
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Ideal replacement for rubber lined slurry type pumps on
corrosive/erosive applications.
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Single
material concept and simple robust design offers
improved performance and service life compared to most
lined or unlined pumps manufactured in Engineered
Plastics such as CPVC, PVC, PE, PVDF, ECTFE, FEP, PTFE &
PFA and also internally epoxy or ceramic coated pumps
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Flow rates up to 1,200m³/hour & heads up to 100 metres.
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Pumps manufactured from smallest size CRP 25-25-160 (1 x
1 x 6) up to largest pump size of CRP 300-250-400 (12 x
10 x 16)
Construction(top)
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Complete pump is manufactured in solid synthetic thermosetting resin
materials apart from the shaft
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Shaft
has “cast on” sleeve manufactured in the same synthetic
thermosetting resin material
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Supplied
standard with synthetic thermosetting resin material base,
including drip tray, ensuring complete pump set is
not affected by the corrosive applications &
corrosive environment.
Materials of Construction:(top)
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Three standard materials of construction supplied
offering different corrosion resistance, temperature &
abrasive resistant capabilities.
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Material suitable for most liquids ranging from sea
water and chlorinated water to the most corrosive and
erosive chemicals and solvents
The material has advantages over other non-metallic pump
materials and metal pumps by offering the following:
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Broadest range of chemical resistance for full
operational coverage
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Suitable
for process temperatures from -20ºC to +140ºC
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Excellent strength and stability
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Low vibration and noise due to inherit attenuating
properties of material
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Non sparking and non-galling
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Non-magnetic
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Does not support bacteria growth
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Can be steam sterilised if a process requirement
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No expensive paint specifications and ongoing
maintenance
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Low initial cost compared to exotic metal alloys &
advanced thermoplastics
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Realistically priced spare components
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Pump Design:(top)
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Designed to European DIN 24256 chemical pump
specifications
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Standard open impeller featuring expeller vanes to
reduce stuffing box
pressure and solid ingress into seal housing, thereby
improving life of the mechanical seal
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Impeller
is bolt-on design and will not damage pump if run in the
wrong direction
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Vortex designed impeller
now available on certain size pumps for improved
handling of solids in suspension
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Seal
chamber dimensions accept mechanical seals to DIN 24960
specifications
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Standard
synthetic thermosetting resin base with built in drip
tray ensures complete pump set is not effected by the
corrosive pumped liquid and corrosive atmosphere
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Synthetic thermosetting resin base exceeds stiffness of
comparable steel base, whilst offering corrosion
resistance
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Horizontal Pumps:(top)
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Seal chamber accepts seals designed to DIN
24960 |
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Resin labyrinth installed in resin motor
adaptor provides superior bearing and motor
protection |
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All fasteners and non-motor accessories in
stainless for durability and serviceability |
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All wetted parts are manufactured from
synthetic thermosetting resin material,
ensuring corrosion resistance |
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Resin motor adaptor and base plate protect
pump set from corrosive liquids & corrosive
environment |
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Split collar shaft mounting guarantees
accurate and secure assembly |
"Cast-on" resin shaft-sleeve for maximum
corrosion performance of seal-set |
Open impeller with back expeller vanes |
Back pullout volute design assists with ease
of servicing |
Key pump dimensions to DIN 24256 and flange
details to BS 4504 |
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Vertical VS Pump:(top)
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Heavy Duty bearing sets consisting (upper)
double row angular contact and (lower)
roller ensure good operating life |
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All product wetted pump surfaces
manufactured from thermosetting synthetic
resins - grade selected to suit pumped
product |
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Pump supplied complete with mounting plate
and discharge pipe in synthetic
thermosetting materials |
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Double vapour seal and resin flinger provide
superior protection for lower bearing |
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Selection of column lengths available gives
flexibility of application in even the most
challenging duties |
Ceramic shaft support bushing available.
External clean-product flushing to bush can
be provided for use in difficult duties |
Open faced impeller configuration improves
resistance to blockage |
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Configurations Available |
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CLOSED COUPLED PUMP(top)
The preferred and most popular design is the close
coupled pump due to the advantage it offers related to
reliability and ease of maintenance. Benefits using
this design include:
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Electric
motors up to 90kW
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Back
pullout design
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Less maintenance
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Easier installation
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No coupling alignment issues, the biggest reason for
premature bearing & mechanical seal failure
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Reduced space requirement
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LONG COUPLED PUMP(top)
Many industries still prefer long coupled pump sets.
Pacifichem Corro CRP pumps offer the added advantage of
using a synthetic thermosetting bearing pedestal and
base ensuring the same corrosion resistance as the wet
end of the pump. Design features include:
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Use same wet
end components as the close coupled pump
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Heavy duty pump and bearing design
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Bearing pedestal & base manufactured in synthetic
thermosetting resin materials
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Back pullout when used with spacer type coupling
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BELT DRIVEN PUMP(top)
Still popular in many industries, especially the mining
industry. Allows easy change of duty if necessary by
changing pulleys and belts. Advantage is also to be
derived from the safety from flooding that an
over-mounted belt drive can provide. Design features
include:
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CHEMICAL ROAD TANKER PUMP(top)
The road tanker pump provides the chemical transport industry with
a pump package that will handle most chemicals. Driven
by either a petrol engine or hydraulic motor and PTO
package, this pump represents the most cost effective
and reliable solution to an extremely difficult duty.
Design features include:
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VERTICAL SPINDLE PUMP(top)
The sealess cantilever vertical spindle pump has a specialised role
in chemical pumping. As the pump operates with its
volute and impeller immersed directly in the process
tank or sump, it is often the most convenient method of
achieving NPSHR
in challenging applications. The pump can also be side
mounted on tanks when top access is not possible. The VS
pump is manufactured with all wetted components in
synthetic thermosetting resin materials.
Design features include:
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All wetted components are manufactured in synthetic
thermosetting resin materials ensuring corrosion
resistance
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Pump can run dry due to sealess design and non-galling
materials of construction
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Can be
mounted in liquid or externally for dry mounting
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Column lengths up to 2.5m
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Tail pipe
supplied if longer lengths required
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Suction strainer available
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MECHANICAL SEALS
(top) |
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The shaft seal of chemical pumps is often the weak link
that limits acceptable pump service life. In recognising
this and in understanding those factors that can affect
seal performance, we have provided a seal chamber design
that is both functionally correct and versatile.
Dimensioned to suit seals with installation dimensions
to DIN 24960 and the intelligent use of the resin
material of construction allow full advantage to be
gained from an array of common seal configurations.
The seals fitted as standard are supplied by
internationally respected mechanical seal manufacturers.
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STANDARD SEALING CONFIGURATIONS(top) |
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Single Externally Mounted Corrosion Resistant Seal
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Single Internally Mounted Seal
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Back-to-back Double Seal
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Cartridge Mounted Seal
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Where Used:(top)
Pacifichem, Corro & Pacifichem Corro CRP Pumps
Where Used Listing:
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Chemical Process Plants
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Fertiliser Plants
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Oil Refineries and
Petrochemical Plants
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Aquaculture (including
aquariums, zoos, leisure centres)
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Scrubber Systems and
Odour Control Systems
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Water and Waste Water
Plants
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Desalination Plants
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Mining and Precious
Metal Refining
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Steel Mills
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Power Generation Plants
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Pulp and Paper Mills
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Electronics Industry
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Galvanising and Metal
Finishing Plants
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Food and Beverage Plants
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Pharmaceutical Plants
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Textile Industry
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Leather Tanning Industry
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